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Associate Professor James Vaughan
Associate Professor

James Vaughan

Email: 
Phone: 
+61 7 336 53850

Overview

Background

Biography:

Associate Professor James Vaughan is the Chemical Engineering Metallurgy Major Lead and Leader of the Hydrometallurgy Research Group. He obtained a Bachelor’s degree in Metallurgical Engineering at McGill University followed by Master of Applied Science and PhD degrees in Materials Engineering at The University of British Columbia in Canada. Before joining UQ, James gained industrial metallurgical process research and development experience with Glencore, Barrick and BHP. While at UQ, James served as Director of the University of Queensland Rio Tinto Bauxite & Alumina Technology Centre and has been Lead Chief Investigator of Australian Research Council Linkage and Discovery Projects. He is a member of the Australian Institute of Mining and Metallurgy (AusIMM) and the Advanced Materials and Batteries Council (AMBC).

Research:

James' research focuses on the fundamental aspects of leaching, ion exchange and precipitation reactions as well as membrane separations. These projects are of interest to the base metals, precious metals and alumina refining industries as well as in the fabrication of value added materials such as lithium ion battery cathode precursors and zeolites.

Current Projects:

  1. Extracting Queensland's rare earth elements sustainably (Queensland Department of Resources)
  2. Copper process innovations (UniQuest)
  3. New approach for producing zeolites from clay or mine tailings (Zeotech)
  4. Inorganic membrane percrystallisation in hydrometallurgy (ARC Discovery)
  5. Improving pressure oxidation for refractory gold (Newmont)
  6. Effects of solution impurities on gold leaching (Newmont and BHP ARC Linkage)
  7. Recycling vanadium catalyst (QEM Critical Minerals Trailblazer)
  8. Purification of battery metal solution (Lanxess Critical Minerals Trailblazer)
  9. Recycling batteries (V Resource)

Teaching and Learning:

  • Hydrometallurgy and Electrometallurgy (METL6204)
  • Metal Production and Recycling (METL2201)

Availability

Associate Professor James Vaughan is:
Not available for supervision
Media expert

Qualifications

  • Doctor of Philosophy, The University of British Columbia

Research interests

  • Hydrometallurgy

    leaching, precipitation, crystallisation, ion exchange, membranes, electrowinning

Research impacts

My research in hydrometallurgy is used for process development and improvements. Examples of contributions are as follows:

  • Selective acid leach process for refining mixed Ni-Co hydroxide precipitate licensed to Pure Battery Technologies
  • Low cost zeolite production technology licensed to Zeotech
  • New approaches for bauxite impurity management in the production of alumina
  • A hydrometallurgical route for recovering Ni and K from agromined bio-ore
  • The synergistic copper process

Works

Search Professor James Vaughan’s works on UQ eSpace

172 works between 2003 and 2025

21 - 40 of 172 works

2023

Book Chapter

Hydrometallurgical processing of e-waste and metal recovery

Amilton Barbosa Botelho Junior, Ummul Khair Sultana and James Vaughan (2023). Hydrometallurgical processing of e-waste and metal recovery. Management of electronic waste: resource recovery, technology and regulation. (pp. 234-288) edited by Anshu Priya. Hoboken, NJ United States: Wiley.

Hydrometallurgical processing of e-waste and metal recovery

2023

Journal Article

Nickel sulfate solution fluoride separation with hydrous zirconium oxide

Nigri, Elbert M., Sultana, Ummul K., Santos, André L. A., Vaughan, James W. and Rocha, Sônia D. F. (2023). Nickel sulfate solution fluoride separation with hydrous zirconium oxide. Tungsten, 6 (2), 367-381. doi: 10.1007/s42864-023-00241-1

Nickel sulfate solution fluoride separation with hydrous zirconium oxide

2023

Journal Article

Synthesis of zeolites using kaolin in concentrated sodium hydroxide-aluminate solutions

Vogrin, John, Santini, Talitha, Peng, Hong, Zhao, Ling and Vaughan, James (2023). Synthesis of zeolites using kaolin in concentrated sodium hydroxide-aluminate solutions. Applied Clay Science, 224 (November) 107106, 107106. doi: 10.1016/j.clay.2023.107106

Synthesis of zeolites using kaolin in concentrated sodium hydroxide-aluminate solutions

2023

Journal Article

Production of pure water and dry salt from NaCl solutions via percrystallisation by supported carbon membranes

Abd Jalil, Siti Nurehan, Vaughan, James and Motuzas, Julius (2023). Production of pure water and dry salt from NaCl solutions via percrystallisation by supported carbon membranes. Journal of Water Process Engineering, 54 103968, 103968. doi: 10.1016/j.jwpe.2023.103968

Production of pure water and dry salt from NaCl solutions via percrystallisation by supported carbon membranes

2023

Journal Article

Silica gel free region and rare earth metal extraction correlations in reprocessing bauxite residue

Wang, Sicheng, Dube, Bugalo, Vaughan, James, Gao, Shuai and Peng, Hong (2023). Silica gel free region and rare earth metal extraction correlations in reprocessing bauxite residue. Minerals Engineering, 199 108115, 108115. doi: 10.1016/j.mineng.2023.108115

Silica gel free region and rare earth metal extraction correlations in reprocessing bauxite residue

2023

Conference Publication

Rare earth element sources, end-use demand trends, and hydrometallurgical separations

Vaughan, J., Gontijo, V.L., Valenta, R. and Alonso, E. (2023). Rare earth element sources, end-use demand trends, and hydrometallurgical separations. 26th World Mining Congress, Brisbane, QLD Australia, 26-29 June 2023. Brisbane, QLD Australia: World Mining Congress.

Rare earth element sources, end-use demand trends, and hydrometallurgical separations

2023

Conference Publication

Novel extraction route for lithium from alpha spodumene by chlorination roasting and inorganic membrane percrystalisation

Fosu, A.Y., Kanari, N., Deng, Y., Motuzas, J., Howes, T., Vaughan, J. and Chagnes, A. (2023). Novel extraction route for lithium from alpha spodumene by chlorination roasting and inorganic membrane percrystalisation. 26th World Mining Congress, Brisbane, QLD, Australia, 26-29 June 2023. Brisbane, QLD, Australia: World Mining Congress.

Novel extraction route for lithium from alpha spodumene by chlorination roasting and inorganic membrane percrystalisation

2023

Journal Article

Revealing the effect of anions on the formation and transformation of zeolite LTA in caustic solutions: an in situ synchrotron PXRD study

Wang, Sicheng, Vaughan, James, Xia, Fang, Etschmann, Barbara, Brugger, Joël, Brand, Helen and Peng, Hong (2023). Revealing the effect of anions on the formation and transformation of zeolite LTA in caustic solutions: an in situ synchrotron PXRD study. Crystal Growth and Design, 23 (5), 3660-3670. doi: 10.1021/acs.cgd.3c00106

Revealing the effect of anions on the formation and transformation of zeolite LTA in caustic solutions: an in situ synchrotron PXRD study

2023

Journal Article

The influence of sodium sulphate on sodium aluminosilicate solubility in Bayer liquor aiding the desilication process

Vogrin, John, Peng, Hong, Santini, Talitha, Lee, Li Jie and Vaughan, James (2023). The influence of sodium sulphate on sodium aluminosilicate solubility in Bayer liquor aiding the desilication process. Hydrometallurgy, 219 106079, 1-9. doi: 10.1016/j.hydromet.2023.106079

The influence of sodium sulphate on sodium aluminosilicate solubility in Bayer liquor aiding the desilication process

2023

Journal Article

Revealing the mechanisms of metal adsorption by bauxite residue

Peng, Hong, Vu, Ngoc Quy, Vaughan, James, Wang, Sicheng and Gao, Shuai (2023). Revealing the mechanisms of metal adsorption by bauxite residue. Industrial and Engineering Chemistry Research, 62 (8), 3515-3524. doi: 10.1021/acs.iecr.2c02928

Revealing the mechanisms of metal adsorption by bauxite residue

2023

Journal Article

Synthesis of zeolite from low-cost feeds and its sustainable environmental applications

Gao, Shuai, Peng, Hong, Song, Bing, Zhang, Jinxuan, Wu, Weixi, Vaughan, James, Zardo, Peter, Vogrin, John, Tulloch, Sylvia and Zhu, Zhonghua (2023). Synthesis of zeolite from low-cost feeds and its sustainable environmental applications. Journal of Environmental Chemical Engineering, 11 (1) 108995, 1-18. doi: 10.1016/j.jece.2022.108995

Synthesis of zeolite from low-cost feeds and its sustainable environmental applications

2023

Book Chapter

Introducing membrane percrystallisation technology for hydrometallurgical applications

Jalil, Siti Nurehan Abd, Motuzas, Julius and Vaughan, James (2023). Introducing membrane percrystallisation technology for hydrometallurgical applications. New directions in mineral processing, extractive metallurgy, recycling and waste minimization: an EPD Symposium in honor of Patrick R. Taylor. (pp. 343-354) edited by Ramana G. Reddy, Alexandra Anderson, Corby G. Anderson, Camille Fleuriault, Erik D. Spiller, Mark Strauss, Edgar E. Vidal and Mingming Zhang. Cham, Switzerland: Springer Nature Switzerland. doi: 10.1007/978-3-031-22765-3_31

Introducing membrane percrystallisation technology for hydrometallurgical applications

2023

Book Chapter

Turning bauxite residue to metal adsorption materials through a low-cost approach

Peng, Hong, Vaughan, James, Ma, Shengchun, Wang, Sicheng and Tian, Xinyu (2023). Turning bauxite residue to metal adsorption materials through a low-cost approach. Light Metals 2023. (pp. 225-229) edited by Stephan Broek. Cham, Switzerland: Springer. doi: 10.1007/978-3-031-22532-1_30

Turning bauxite residue to metal adsorption materials through a low-cost approach

2022

Conference Publication

The removal of radionuclides during metallurgical processing iron oxide copper gold uranium ores

Vaughan, James, Fu, Weng, Hawker, William, Byrne, Kelly, Hodge, Harrison, Cardenas, Efrain, Hayes, Peter and Cook, Nigel (2022). The removal of radionuclides during metallurgical processing iron oxide copper gold uranium ores. Copper 2022, Santiago, Chile, 13-17 November 2022. Santiago, Chile: The Chilean Institute of Mining Engineers.

The removal of radionuclides during metallurgical processing iron oxide copper gold uranium ores

2022

Conference Publication

Low cost improvements to the Sandy DSP process

Audet, Denis, Vaughan, James and Peng, Hong (2022). Low cost improvements to the Sandy DSP process. International ICSOBA Conference, Athens, Greece, 10-14 October 2022. Quebec, Canada: ICSOBA.

Low cost improvements to the Sandy DSP process

2022

Journal Article

Role of the substrate on Ni inhibition in biological sulfate reduction

Liu, Yun, Vaughan, James, Southam, Gordon, Serrano, Antonio, Gao, Han, Palfreyman, Robin, Marcellin, Esteban and Villa-Gomez, Denys K. (2022). Role of the substrate on Ni inhibition in biological sulfate reduction. Journal of Environmental Management, 316 115216, 115216. doi: 10.1016/j.jenvman.2022.115216

Role of the substrate on Ni inhibition in biological sulfate reduction

2022

Journal Article

Novel extraction route of lithium from α-spodumene by dry chlorination

Fosu, Allen Yushark, Kanari, Ndue, Bartier, Danièle, Vaughan, James and Chagnes, Alexandre (2022). Novel extraction route of lithium from α-spodumene by dry chlorination. RSC Advances, 12 (33), 21468-21481. doi: 10.1039/d2ra03233c

Novel extraction route of lithium from α-spodumene by dry chlorination

2022

Journal Article

Extraction of rare-earth elements from silicate-based ore through hydrometallurgical route

Botelho Junior, Amilton Barbosa, Romano Espinosa, Denise Crocce, Vaughan, James and Soares Tenório, Jorge Alberto (2022). Extraction of rare-earth elements from silicate-based ore through hydrometallurgical route. Metals, 12 (7) 1133, 1-21. doi: 10.3390/met12071133

Extraction of rare-earth elements from silicate-based ore through hydrometallurgical route

2022

Conference Publication

Efficient rare earth extraction from Mary Kathleen uranium process tailings via H2SO4 baking and water leaching

Fu, Weng, Guan, Yujia, Kelly, Kieran and Vaughan, James (2022). Efficient rare earth extraction from Mary Kathleen uranium process tailings via H2SO4 baking and water leaching. ALTA Metallurgical Conference, Perth, Australia, 22-26 May 2022. Australia: ALTA Metallurgical Services.

Efficient rare earth extraction from Mary Kathleen uranium process tailings via H2SO4 baking and water leaching

2022

Other Outputs

Review of mineral processing technologies suitable for arsenic recovery from sulphidic ores and wastes

e Abreu, Susana Brito, Southam, Gordon, Villa Gomez, Denys, Ma, Xiaodong, Vaughan, James, Micklethwaite, Steven, Forbes, Liza and Parbhakar-Fox, Anita (2022). Review of mineral processing technologies suitable for arsenic recovery from sulphidic ores and wastes. Brisbane, QLD Australia: The University of Queensland.

Review of mineral processing technologies suitable for arsenic recovery from sulphidic ores and wastes

Funding

Current funding

  • 2023 - 2026
    Mitigating the negative effects of process water on recovering gold
    ARC Linkage Projects
    Open grant
  • 2022 - 2025
    Metal extraction pilot study
    Queensland Department of Natural Resources, Mines and Energy
    Open grant
  • 2022 - 2025
    Fingerprinting environmentally sustainable ores using neodymium isotopes
    Queensland Department of Resources
    Open grant
  • 2022 - 2027
    Resources Technology and Critical Minerals Trailblazer (Trailblazer University Program administered by Curtin University)
    Curtin University
    Open grant

Past funding

  • 2023 - 2024
    Battery Metal Solution Purification
    Lanxess Pty Ltd
    Open grant
  • 2023 - 2024
    Vanadium Catalyst Recycling (RTCM Trailblazer project administered by Curtin University)
    Curtin University
    Open grant
  • 2023 - 2024
    Sodium sulfate solution purification
    V Resource Pty Ltd
    Open grant
  • 2023
    Desilication product seed preparation - stage 1
    Technological Resources Pty Limited
    Open grant
  • 2023
    Lime reduction during pressure oxidation of gold-bearing sulphides
    NewCrest Mining Limited
    Open grant
  • 2022 - 2023
    Controlling iron precipitation during pressure oxidation of gold-bearing sulphides
    NewCrest Mining Limited
    Open grant
  • 2022 - 2024
    Expanding Queensland's Rare Earth Element opportunities - defining and extracting new REE resources
    Queensland Department of Resources
    Open grant
  • 2021 - 2022
    Review of arsenic treatment technologies
    MMG Australia Limited
    Open grant
  • 2020 - 2021
    Stage 1 - Beneficial reuse option for coal combustion products (Proof of Concept)
    Stanwell Corporation Ltd
    Open grant
  • 2020
    Evaluation of residue for zeolite production
    UniQuest Pty Ltd
    Open grant
  • 2020 - 2022
    Production of synthetic zeolites
    UniQuest Pty Ltd
    Open grant
  • 2020 - 2024
    Extracting Queensland's Rare Earth Elements Sustainably
    Queensland Department of Natural Resources, Mines and Energy
    Open grant
  • 2020 - 2021
    Value-added cobalt refining technologies powering advanced batteries (CRC-P administered by Pure Battery Technologies Pty Ltd)
    Pure Battery Technologies
    Open grant
  • 2019 - 2023
    Inorganic membrane percrystallisation in hydrometallurgy
    ARC Discovery Projects
    Open grant
  • 2018 - 2020
    Improved processing of nickel and cobalt
    UniQuest Pty Ltd
    Open grant
  • 2018 - 2019
    Advanced micro-X-ray Fluorescence facility for biological, medical, materials science and geochemistry
    UQ Major Equipment and Infrastructure
    Open grant
  • 2017 - 2020
    Desilication product characterisation and chemical thermodynamic solubility model.
    Alumina Quality Workshop (Inc)
    Open grant
  • 2015 - 2019
    Chemically modified bayer process desilication
    Rio Tinto Alcan
    Open grant
  • 2015 - 2016
    Bauxite residue particle-particle separations
    Rio Tinto Alcan
    Open grant
  • 2015 - 2019
    Bayer process sinter-leach
    Rio Tinto Alcan
    Open grant
  • 2015 - 2019
    Influence of pressure oxidation autoclave conditions on gold recovery
    NewCrest Mining Limited
    Open grant
  • 2015 - 2019
    Nucleation and growth of Bayer process desilication products
    Rio Tinto Alcan
    Open grant
  • 2015 - 2020
    The Australian Copper-Uranium Transformation Research Hub (ARC Research Hub administered by the University of Adelaide)
    University of Adelaide
    Open grant
  • 2015 - 2017
    Stabilisation of mercury during bauxite digestion
    Rio Tinto Alcan
    Open grant
  • 2014 - 2016
    Silicate Management in the Bayer Process - Project under the UQ RTA Bauxite and Alumina Technology Centre
    Rio Tinto Alcan
    Open grant
  • 2014 - 2017
    Engineered Inorganic Membranes for Novel Mineral Brine Processing
    ARC Discovery Projects
    Open grant
  • 2014
    Precious metals recovery from electronic waste using sequential leaching
    UQ Collaboration and Industry Engagement Fund - Seed Research Grant
    Open grant
  • 2013 - 2015
    Sodium oxalate management by crystal growth modification
    Rio Tinto Alcan
    Open grant
  • 2012 - 2013
    Improving Gold and Silver recovery at Hidden Valley by Optimising Leaching and Carbon Absorption Circuit Performance
    UniQuest Pty Ltd
    Open grant
  • 2011 - 2012
    Chemical thermodynamics of metal chloro-complexes in concentrated systems and their application in hydrometallurgy
    The Parker CRC for Integrated Hydrometallurgy Solutions
    Open grant
  • 2011
    The fundamentals of impurity rejection during and post-leaching of nickel from saline streams and alternative resin elution strategies
    The Parker CRC for Integrated Hydrometallurgy Solutions
    Open grant
  • 2011 - 2014
    A novel low-energy process route for primary copper production utilising synergistic hydro- and pyrometallurgical processes.
    ARC Linkage Projects
    Open grant
  • 2011 - 2012
    A novel and efficient process for separating and producing nickel metal from mixed metal hydroxide precipitates
    UQ Early Career Researcher
    Open grant
  • 2010 - 2012
    Maximising Alumina in Iron Blast Furnace Slags - the key to increasing iron ore exports, expanding geopolymer markets and global greenhouse gas reductions
    UQ Collaboration and Industry Engagement Fund
    Open grant
  • 2009 - 2010
    Nanofiltration of aqueous solutions - separating acid from dissolved metals
    UQ New Staff Research Start-Up Fund
    Open grant
  • 2009 - 2010
    Nanofiltration recovery of acid during aqueous processing of metals
    UQ FirstLink Scheme
    Open grant

Supervision

Availability

Associate Professor James Vaughan is:
Not available for supervision

Supervision history

Current supervision

  • Doctor Philosophy

    Interactions of inorganic components in process water with gold

    Principal Advisor

    Other advisors: Professor Yongjun Peng

  • Doctor Philosophy

    Impurity control in Rare Earth Element Processing

    Principal Advisor

    Other advisors: Dr Ummul Sultana

  • Doctor Philosophy

    Inorganic membrane percrystallisation in hydrometallurgy

    Principal Advisor

  • Doctor Philosophy

    Percrystallisation in Hydrometallurgy

    Principal Advisor

    Other advisors: Dr Tony Howes

  • Doctor Philosophy

    Fundamental research on zeolite nucleation and particle growth

    Associate Advisor

    Other advisors: Dr Hong Peng

  • Doctor Philosophy

    CO2 Mineralization with Metals Extraction : A Pathway to CO2 Sequestration Commercialization

    Associate Advisor

    Other advisors: Professor Damien Batstone, Associate Professor Karen Steel

Completed supervision

Media

Enquiries

Contact Associate Professor James Vaughan directly for media enquiries about:

  • Hydrometallurgy

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