Overview
Background
Biography:
Professor James Vaughan is the Chemical Engineering Metallurgy Major Lead and Leader of the Hydrometallurgy Research Group. He obtained a Bachelor’s degree in Metallurgical Engineering at McGill University followed by Master of Applied Science and PhD degrees in Materials Engineering at The University of British Columbia in Canada. James served as Director of the University of Queensland Rio Tinto Bauxite & Alumina Technology Centre. He is a member of the Australian Institute of Mining and Metallurgy (AusIMM) and Program Technical Lead for the new CRC "Critical Metals for Critical Industries".
Research:
James' research focuses on the fundamental aspects of leaching, ion exchange and precipitation reactions as well as membrane separations. Current research interests are in production of copper and gold, separating rare earth elements and improvements in production of vanadium which is the key ingredient in vanadium redox flow batteries.
Current Projects:
- Rare earth co-processing (UniQuest)
- Rere earth ion exchange resin separations (Bayan Mining and Minerals)
- Inorganic membrane percrystallisation in hydrometallurgy (ARC Discovery / Critical Minerals Trailblazer / AEA Ignite)
- Effects of solution impurities on gold leaching (Newmont and BHP - ARC Linkage)
- Recovering pure magnesium chloride from magnesia tails (QMAG)
- Recycling batteries (V Resource)
- Alternative processes for recovering gold from leach residue (Resources Technology and Critical Minerals Trailblazer)
Teaching and Learning:
- Hydrometallurgy and Electrometallurgy (METL6204)
- Risk in the Process Industries (CHEE4002)
- Metal Production and Recycling (METL2201)
- Research Project (CHEE7340)
- Research Thesis (CHEE7382)
- Engineering Placement (ENGG 7292)
- AusIMM Critical Minerals Processing Workshop (Sept 2026)
Availability
- Professor James Vaughan is:
- Not available for supervision
- Media expert
Fields of research
Qualifications
- Doctor of Philosophy, The University of British Columbia
Research interests
-
Hydrometallurgy
leaching, precipitation, crystallisation, ion exchange, membranes, electrowinning
Research impacts
My research in hydrometallurgy is used for process development and improvements. Examples of contributions are as follows:
- Selective acid leach process for refining mixed Ni-Co hydroxide precipitate licensed to Pure Battery Technologies
- Low cost zeolite production technology licensed to Zeotech
- Novel electrochemical recovery of copper licensed to Banksia Minerals Processing
- New approaches for bauxite impurity management in the production of alumina, Rio Tinto
- A hydrometallurgical route for recovering Ni and K from agromined bio-ore
- The synergistic copper process
Works
Search Professor James Vaughan’s works on UQ eSpace
2018
Conference Publication
Improved copper smelter and converter productivity through the use of a novel high-grade feed
Jak, Eugene, Shishin, Denis, Hawker, Will, Vaughan, James and Hayes, Peter C. (2018). Improved copper smelter and converter productivity through the use of a novel high-grade feed. First Global Conference on Extractive Metallurgy, Ottawa, Canada, 26-29 August 2018. Cham, Switzerland: Springer International Publishing. doi: 10.1007/978-3-319-95022-8_21
2018
Conference Publication
Filtration efficiency of tricalcium aluminate filter aid synthesized with batch and continuous stirred reactors
Salimi, Reza, Tan, Sue Ying and Vaughan, James (2018). Filtration efficiency of tricalcium aluminate filter aid synthesized with batch and continuous stirred reactors. 36th International ICSOBA Conference - Bauxite, Alumina and Aluminium Industry in Brazil and New Global Developments, Belem, Brazil, 29 October-1 November 2018. Belem, Brazil: ICSOBA.
2018
Book Chapter
Processing of bio-ore to products
Simonnot, Marie-Odile, Vaughan, James and Laubie, Baptiste (2018). Processing of bio-ore to products. Agromining: farming for metals. Extracting Unconventional Resources Using Plants. (pp. 39-51) edited by Antony van der Ent, Guillaume Echevarria, Alan J. M. Baker and Jean Louis Morel. Cham, Switzerland: Springer International Publishing. doi: 10.1007/978-3-319-61899-9_3
2018
Conference Publication
In-situ XRD investigation of bauxite dehydroxylation
Peng, Hong and Vaughan, James (2018). In-situ XRD investigation of bauxite dehydroxylation. TMS 2018 147th Annual Meeting & Exhibition, Phoenix, Arizona, 11-15 March 2018. Cham, Switzerland: Springer. doi: 10.1007/978-3-319-72484-3_3
2018
Conference Publication
An investigation of Bayer desilication product agglomeration mechanisms by kernel function population balance modelling
Seneviratne, D.N., Peng, H., Gillespie, A.R. and Vaughan, J. (2018). An investigation of Bayer desilication product agglomeration mechanisms by kernel function population balance modelling. Alumina2018, Gladstone, QLD, Australia, 9-14 September 2018. Applecross, WA, Australia: AQW.
2018
Conference Publication
A review of the bauxite residue sinter-leach process
Qi, T., Hodge, H., Hawker, W., Hayes, P. and Vaughan, J. (2018). A review of the bauxite residue sinter-leach process. Alumina2018, Gladstone, QLD, Australia, 9-14 September 2018. Applecross, WA, Australia: AQW .
2018
Conference Publication
Separation of lead from chalcopyrite slurry using Resin-in-Pulp
Fu, Weng, Lao, Sabrina, Ding, Yepeng and Vaughan, James (2018). Separation of lead from chalcopyrite slurry using Resin-in-Pulp. First Global Conference on Extractive Metallurgy, Ottawa, Canada, 26-29 August 2018. Cham, Switzerland: Springer International Publishing. doi: 10.1007/978-3-319-95022-8_174
2018
Conference Publication
Australian hydrometallurgy research and development
Vaughan, James, Fu, Weng, Peng, Hong, Hawker, Will, Hayes, Peter C. and Robinson, Dave (2018). Australian hydrometallurgy research and development. First Global Conference on Extractive Metallurgy, Ottawa, Canada, 26-29 August 2018. Cham, Switzerland: Springer International Publishing. doi: 10.1007/978-3-319-95022-8_142
2018
Conference Publication
Advanced characterisation of bauxite residue
Peng, H., Vaughan, J., Staker, W., Wang, J. and Wen, W. (2018). Advanced characterisation of bauxite residue. Alumina2018, Gladstone, QLD, Australia, 9-14 September 2018. Applecross, WA, Australia: AQW.
2018
Conference Publication
Characterisation and steps toward structure solution of synthetic anion-substituted desilication products
Vogrin, J., Vaughan, J., Peng, H. and Santini, T. (2018). Characterisation and steps toward structure solution of synthetic anion-substituted desilication products. Alumina2018, Gladstone, QLD, Australia, 9-14 September 2018. Applecross, WA, Australia: AQW.
2017
Journal Article
Scandium loading on chelating and solvent impregnated resin from sulfate solution
Shenxu, Bao, Hawker, William and Vaughan, James (2017). Scandium loading on chelating and solvent impregnated resin from sulfate solution. Solvent Extraction and Ion Exchange, 36 (1), 1-14. doi: 10.1080/07366299.2017.1412917
2017
Journal Article
Characterisation and hydrometallurgical processing of nickel from tropical agromined bio-ore
Vaughan, James, Riggio, Justin, Chen, Jeff, Peng, Hong, Harris, Hugh H. and van der Ent, Antony (2017). Characterisation and hydrometallurgical processing of nickel from tropical agromined bio-ore. Hydrometallurgy, 169, 346-355. doi: 10.1016/j.hydromet.2017.01.012
2017
Conference Publication
Ferric sulfate precipitation at gold pressure oxidation conditions
Ivana, A., Hawker, W. and Vaughan, J. (2017). Ferric sulfate precipitation at gold pressure oxidation conditions. COM2017, Vancouver, Canada, 27-30 August 2017. Westmount, QC Canada: Canadian Institute of Mining and Metallurgy (CIM).
2017
Conference Publication
Bauxite residue sinter phase transformations
Hodge, Harrison, Tam, Priti, Vaughan, James and Panias, Dimitris (2017). Bauxite residue sinter phase transformations. International Slag Valorisation Symposium, Leuven, Belgium, 3-5 April 2017. Leuven, Belgium: International Slag Valorisation Symposium.
2017
Conference Publication
Strategies in Ni and Co recovery with biogenic sulphide
Liu, Yun, Yao, Ming, Yoong, I., Peces, Miriam, Vaughan, James, Southam, Gordon and Villa Gomez, Denys K. (2017). Strategies in Ni and Co recovery with biogenic sulphide. 1st International congress on Metals in Anaerobic Biotechnologies (IMAB17), Seville, Spain, 4-6 October 2017. Seville, Spain:
2017
Conference Publication
The impact of organic additives on phase transformation and particle size of Bayer process desilication product
Seneviratne, Dilini, Peng, Hong and Vaughan, James (2017). The impact of organic additives on phase transformation and particle size of Bayer process desilication product. 35th ICSOBA Conference, Hamburg, Germany, 2-5 October 2017. Hamburg, Germany: ICSOBA.
2016
Conference Publication
The extractive metallurgy of agromined nickel
Vaughan, J., Hawker, W., Chen, J. and van der Ent, A. (2016). The extractive metallurgy of agromined nickel. XXVIII International Mineral Processing Congress, Quebec, Canada, 11-15 September 2016. Quebec, Canada: Canadian Institute of Mining, Metallurgy and Petroleum.
2016
Journal Article
Crystallisation of tricalcium aluminate from sodium aluminate solution using slaked lime
Salimi, Reza and Vaughan, James (2016). Crystallisation of tricalcium aluminate from sodium aluminate solution using slaked lime. Powder Technology, 294, 472-483. doi: 10.1016/j.powtec.2016.03.017
2016
Journal Article
In situ AFM investigation of gibbsite growth in high ionic strength, highly alkaline, aqueous media
Fu, Weng, Vaughan, James and Gillespie, Alistair (2016). In situ AFM investigation of gibbsite growth in high ionic strength, highly alkaline, aqueous media. Hydrometallurgy, 161, 71-76. doi: 10.1016/j.hydromet.2016.01.030
2016
Journal Article
Mechanisms of polyacrylate modified sodium oxalate crystallization from highly alkaline solutions
Fu, Weng, Vaughan, James, Gillespie, Alistair and Aroff, Nabilah Mohamed (2016). Mechanisms of polyacrylate modified sodium oxalate crystallization from highly alkaline solutions. Crystal Growth and Design, 16 (3), 1519-1530. doi: 10.1021/acs.cgd.5b01645
Funding
Current funding
Past funding
Supervision
Availability
- Professor James Vaughan is:
- Not available for supervision
Supervision history
Current supervision
-
Doctor Philosophy
Interactions of inorganic components in process water with gold
Principal Advisor
Other advisors: Professor Yongjun Peng
-
Doctor Philosophy
Fundamentals of Zeolite X Formation from Economic Source Materials and Its Application in Critical Metal Recovery
Associate Advisor
Other advisors: Dr Hong Peng
-
Doctor Philosophy
Improved Predictions of Acid and Metalliferous Drainage for Greenfield Projects Inform Better Design of Waste Rock Dumps
Associate Advisor
Other advisors: Dr Mandana Shaygan, Professor Mansour Edraki
-
Doctor Philosophy
Interactions of organic components in process water with gold
Associate Advisor
Other advisors: Professor Yongjun Peng
Completed supervision
-
2026
Doctor Philosophy
Lanthanide Arsenate: Thermodynamic Behaviour, Solubility and Arsenic Bioaccessibility
Principal Advisor
Other advisors: Dr Ummul Sultana
-
2025
Doctor Philosophy
Percrystallisation for Producing Cathode Active Material
Principal Advisor
Other advisors: Dr Tony Howes
-
2023
Doctor Philosophy
Development of Carbon-based Membranes for the Percrystallisation of Aqueous Salt Solutions
Principal Advisor
-
2021
Doctor Philosophy
Fundamentals of sodium aluminosilicate precipitation
Principal Advisor
Other advisors: Dr Hong Peng
-
2020
Doctor Philosophy
Increasing Desilication Product Particle Size to Enable its Physical Separation from Bayer Residue
Principal Advisor
Other advisors: Dr Hong Peng
-
2020
Doctor Philosophy
Fundamentals of Partial Pressure Oxidation of Gold Bearing Sulphide Minerals
Principal Advisor
-
2020
Master Philosophy
The Effect of Cations on Bayer Process Desilication and the Lithium Opportunity
Principal Advisor
Other advisors: Dr Hong Peng
-
2020
Doctor Philosophy
Sintering Method for Recycling Sodium and Aluminium from Bayer Desilication Product: Reaction Mechanisms and Novel Process Development
Principal Advisor
Other advisors: Emeritus Professor Peter Hayes
-
2017
Master Philosophy
Stabilisation of Mercury to a Non-Volatile Phase in Bayer Process Digestion
Principal Advisor
-
2015
Doctor Philosophy
A novel low-energy process route for primary copper production utilising synergistic hydro- and pyro-metallurgical processes
Principal Advisor
Other advisors: Emeritus Professor Peter Hayes
-
-
2015
Doctor Philosophy
Crystallisation of tricalcium aluminate for use as a Bayer liquor filter aid
Principal Advisor
-
2015
Doctor Philosophy
Mercury Deportment in the Bayer Process and Highly Alkaline Solution Electrochemistry
Principal Advisor
-
2013
Doctor Philosophy
Recovery of nickel and cobalt from laterite tailings through scavenging with ion exchange resin and selective ammoniacal elution
Principal Advisor
Other advisors: Emeritus Professor Peter Hayes
-
2026
Doctor Philosophy
From Nickel Tailings to Carbonates: Utilising AEM Electrolysers for Simultaneous H2SO4 Recycling and CO2 Sequestration
Associate Advisor
Other advisors: Professor Damien Batstone, Associate Professor Karen Steel
-
2021
Doctor Philosophy
A novel and sustainable process for the recovery of nickel from laterite ores with concomitant sequestration of carbon dioxide.
Associate Advisor
Other advisors: Associate Professor Karen Steel
-
2021
Master Philosophy
Diagnostic leaching of radionuclide containing copper concentrates
Associate Advisor
-
2020
Doctor Philosophy
Strategies for nickel and cobalt recovery from mine-impacted water using sulfate-reducing bacteria
Associate Advisor
Other advisors: Professor Gordon Southam, Dr Denys Villa Gomez
-
2018
Doctor Philosophy
Using Municipal Solid Waste as a Carbon Source for Biogenic H2S production
Associate Advisor
Other advisors: Associate Professor Ilje Pikaar, Dr Denys Villa Gomez
-
2018
Master Philosophy
Novel Percrystallisation Process by Inorganic Carbon Membranes
Associate Advisor
Media
Enquiries
Contact Professor James Vaughan directly for media enquiries about:
- Hydrometallurgy
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